Key FeaturesExperimental Doctor Blade Automatic Small Testing Coating Machine
Imported Servo Motor:
Ensures speed control and stable pressure for optimal coating effect.
Collaboration:
Developed in partnership with multinational enterprises and research institutions.
Coating Head Design:
Quick 90-degree opening for easy cleaning of the scraper after experiments.
Product Detail
Non-standard customized small and medium-sized comma blade coater is more than just a piece of equipment; it will change your production line. With its customizable features, integrated tare function and user-friendly design, this machine promises to increase your operating efficiency and product quality.
Customizable Design
Tailored to meet your specific production needs, our comma scraper coating machine can be adjusted in size and functionality. Whether you require a small or medium-sized unit, we work closely with you to ensure the machine aligns perfectly with your operational requirements.
Peeling & Multi-Functional
This machine is not just a coating device; it also incorporates peeling capabilities, allowing for a seamless transition between processes. The multi-functional design means you can handle various materials and coatings without the need for multiple machines, saving time and reducing operational costs.
User-Friendly Interface
Equipped with an intuitive control panel, our machine is designed for ease of use. Operators can quickly learn to navigate the system, reducing training time and increasing productivity. The machine also features real-time monitoring, ensuring consistent quality and performance.
Frequently Asked Questions
What is a comma blade coater and how does it work?
A comma blade coater uses a high-precision round roll with a comma-shaped scraper cut-out. By rotating the roll, the gap between the substrate and the blade changes, allowing precise control over the coating thickness. It is ideal for medium to high-viscosity coatings.
Can this comma blade coater be customized to specific sizes?
Yes. We specialize in non-standard customization for small and medium-sized units. We work closely with our clients to adjust the dimensions, coating width, and functional integrations to match your specific production line requirements.
What are the benefits of the integrated peeling function?
The integrated peeling and multi-functional capabilities allow the machine to handle multiple steps in one seamless process. This eliminates the need for separate machines, reduces material handling times, saves floor space, and cuts down operational costs.
Is training required to operate the user interface?
The system is equipped with an intuitive control panel designed for ease of use. While basic safety and operational orientation are recommended, the user-friendly interface and real-time monitoring functions minimize operator training time significantly.
What materials can be processed with this machine?
This versatile machine can coat and peel a wide variety of materials, including optical films, adhesive tapes, battery electrodes, and packaging materials. The customizable configuration allows adjustments based on the viscosity and thickness of your target coating material.
Product parameters
| Control System | Self-developed by Maosen / PLC with touchscreen |
| Coating Method | Doctor blade / rod coating integrated (separately for each coating) |
| Doctor Blade Adjustment | Rear flip style (easy to clean) |
| Length Setting | Digital setting, 10-450 mm |
| Temperature Control | Room temperature to 160°C (constant temperature) |
| Leveling Device | Equipped with a leveling bar to flatten the material before coating |
| Table Surface Material | Aluminum alloy + glass (removable) |
| Coating Uniformity | ±4% (depending on material flatness) |
| Working Area | 300*450 mm |
| Coating Thickness | 0.005-5 mm (wet film) |
| Machine Dimensions | Length 800 mm * Width 380 mm * Height 410 mm (approx.) |
| Machine Weight | Net weight 44 kg (approx.) |
| Rod Device | Comes with a rod holder (rod needs to be purchased separately, one rod per thickness) |
| Rod Weights | Includes two adjustable weights |
| Rod Size | Diameter 10 mm * Length 400 mm (standard) |
| Doctor Blade Material | Alloy stainless steel |
| Power Supply | Voltage 110-220V 50/60Hz |
| Power Consumption | 48W (standby), 2000W (heating) |
| Notes | For low viscosity and high precision, the rod coating machine is more effective. For high viscosity, the doctor blade coating is better! |
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